TDP-1.5台式压片机

US$ 2,249.00
SKU
5060477550069

TDP-1.5压片机是一款台式压片机,灵活轻便,易于管理,产量可观,能力不错。它支持手动压片和电动压片两种方式。对于任何需要生产小批量优质产品的人员,或者需要制作片剂样本用于研发的使用场景,TDP-1.5压片机是非常理想的选择。

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TDP-1.5压片机具备生产少量片剂的能力,如果您在寻找一款压片机研发新产品,或者在大规模生产前先试样,TDP-1.5将十分满足您的需求。这种压片机为满足实验室和研发任务所设计,不能用于大规模生产。它的生产能力可以是几片,也可以是每小时达到5000片。

这款压片机的主要优势用途广泛,外加强大的功能和高端品质的构造。后者保证了它的可靠性。基于以上因素,TDP-1.5压片机受到研究机构、实验室、食品科技公司、药品研发、化学工厂和医院的欢迎。对于任何需要灵活性、易用性和一定产量的使用场景,这款机器是理想选择。

TDP-1.5的主要优势

  • 同系列里重量较轻
  • 减少碳排放
  • 快速可靠
  • 灵活的操作方式
  • 电动或手动
  • 原料兼容性高
  • 易于维护
  • 低消耗
  • 原料最小数值可低至200g
  • 可生产任何形状的片剂
  • 可调节片剂直径、深度和硬度
  • 可以在片剂表面印制图案或文字设计
  • 适合临时压片或者连续压片

TDP-1.5压片机的特点

TDP-1.5是单冲压片机,最大压力可达15千牛。从设计上看,它需要安装在一个工作台上,但也能容易从工作台上拆开,搬到其他地方。该设备可以调节填充深度,最高可达12mm,能压出最长8mm、最厚6mm的片剂。TDP-1.5压片机不限于生产标准形状的产品。只要更换冲模,您可以压出几乎任何形状的片剂。你还可以调整压片的密度,而且可以选择在片剂表面刻印文字或图案,提高美观度或者方便识别。TDP-1.5压片机适合用于研发,许多使用者觉得这个功能帮助很大,让他们可以尝试不同配方,进行临床研究。

TDP-1.5压片机可以处理大多数颗粒状或粉状的物料,不过无法处理过于湿的物料或者超级精细的粉料。
TDP-1.5压片机在设计上以方便为核心,可以电动压片也可以手动压片,功能强大。手动压片时,只要摇动曲柄就能压片。TDP-1.5 压片机底座小,重量轻,比其他机器更加灵活轻便,但具有同等优秀的压片效果。

技术参数

TDP-1.5压片机外形尺寸为700mm x 400mm x 800mm,重量为55kg。使用电力时,它的转台转速为1400转/分钟。单相电机最大功率达到0.75kW,三相电机最大功率0.55 kW。工作电压为110v和220v皆可。

TDP-1.5压片机的使用

这款压片机使用极其简单。虽然体积紧凑,它所具有的多项优势让它有别于同类机型。


手动压片时,只要把物料放入锥形加料器中,抓住轮子,轻轻转动,很快便压出了片剂,等待装瓶。这是一个很直观的过程,任何人都能很快学会。如果你只需要少数片剂,这种直接手动压片的方式将很方便,这也是该设备的一个主要特征。但是,如果你需要较多数量的片剂,只要插上电源,压片机便能自动工作,快速高效的压片。


产品研发通常需要研究很相似但有细微差别的配方,生产样品和测试样品是环节。TDP-1.5压片机包含多项特征,让这些环节变得更加简单。


首先,它是非常高效的压片机,同等数量的原料可以压出更多的片剂。第二,TDP-1.5还有一个特殊的优势,压片所需最小物料量只要200g。这一特征非常适合研究或教育工作,你只需要压出几片产品用于初步测试。经过这步,在你确定了配方方案,可以用TDP-1.5压出更多片剂,进行全面测试。


第三,TDP-1.5压片机可以提高测试的效度,在每次测试片剂上刻印标识,方便对比研究。这对于得到正确配方是关键步骤。TDP-1.5压片机可以很容易的改变片剂的大小、形状及设计。如果你得到了一个符合你需求的冲模,你可以拆下加料斗,旋开加料器,然后更换冲模。


你还可以改变片剂密度和片剂重量,只要转动连杆上的螺母便可调节压力。
TDP-1.5压片机的维护需求不高,只需两个月评估一次,润滑主要运动部件就可以了。该设备让维护过程变得极其简单。

LFA的观点

TDP-1.5压片机价格非常实惠,但却具有超高的灵活性。它容易维护,而且能手动压片,使用范围广。它还具有电动压片能力,每小时高效压出5000片产品,一台设备相当于两台。综上所述,难怪TDP-1.5压片机是同类机器中最受欢迎的型号。

项目 数值
产品 TDP-1.5
冲模数量 1
最大压片压力(kN) 15
最大压片直径(mm) 8
最大填充深度(mm) 12
最大压片厚度(mm) 6
每小时最高产量 5400
填料台 1
能否生产双层片剂
电机功率(kW) 0.55
电源相数 1
工作电流 13
工作电压 240V(可选110V)
高度(mm) 800
长度(mm) 400
深度(mm) 700
重量(kg) 53.5
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How Much Profit Will This Machine Generate?

Are you able to calculate the amount of profit your business generates per tablet? If so, this calculator will be able to tell you how many hours you will have to run this tablet press to cover its investment.

It will also be able to tell you the amount of profit it will generate every hour you run this tablet press, which makes this calculator a powerful tool when deciding on which tablet press is right for you or your business.

US$

Profit Generated Per Hour

This machine returns it's investment in hours

What is the difference between the TDP 0, TDP 1.5, TDP 5 and TDP 6s?

This is a very common question as all of the machines are extremely similar but equally have different strengths.

The easiest way to split these up would be into automatic and manual machines.

The TDP 0 is the manual model and requires you to turn the handle on the side to produce the tablets. This has the least amount of pressure and is the entry-level model in to the TDP range.

The TDP 1.5, TDP 5 and TDP 6s are all automatic machines that are driven by an electric motor.

The TDP 1.5 is the entry-level model in to the automatic machines it has the least pressure at 15kn it is also limited in the size of the tablets it can produce.

The TDP 5 is our most popular model and can produce approximately 5,000 tablets per hour. The TDP 5 had 50kn of pressure and can produce tablets up to 22mm in diameter.

The TDP 6s is the top of the range machine and is more suited to irregular shaped tablets. The TDP 6s also has slightly more pressure at 60kn and is better suited to certain products that do not form tablets as easily.

To get a recommendation on which one will best suit you or your business, take the quiz here www.lfatabletpresses.com/tablet-press-questionnaire

Does this machine come with free training?

Yes, we offer free training at your local LFA office. For a list of our office addresses, see here. Training is normally completed in less than one day, but please get in touch for more information.

How quickly will the press pay for itself?

We've created a calculator on our website for most of our tablet presses. See the "profit calculator" tab on the product page and enter your profit per tablet to see how many running hours the press will pay for itself and how much profit per hour it will generate.

What is your most popular press?

The TDP 5. Hands down, this has been our most popular model for a while now. We do get customers coming back and upgrading to the RTP 9 (normally after a couple of years), but most new customers initially choose the TDP 5.

How do I set the pressure correctly?

The upper drift pin assembly is used to adjust the pressure. You can watch a video on this here: www.youtube.com/watch?v=pc2gfDU3NiQ

Here is another video which tells you how to set up a TDP ready to press: www.youtube.com/watch?v=4dTscUdRJzQ

Do I get a die with the machine or do I have to buy it separately? Which size/shape are they?

Yes, you do get a die with the machine. Every machine comes fitted with a die.

If you would like you can get this customised with your logo or lettering but it takes 6-8 weeks.

Or, we have a standard 8mm round, bevelled edge with breaker installed in the machines in stock.

Where is this machine made and shipped from?

All of our machines are made by us in Taiwan, and are shipped to you from our nearest office.

We have offices in the UK, USA, Germany and Taiwan.

Because they are made by us, we are able to control quality and give you the best support possible. And because they are shipped from your local office, wait times are reduced and customs clearance is avoided, ensuring you have support in your time zone in a language that is convenient to you.

Can I make shaped tablets? Or with a logo?

Yes, you can.

You are able to make any shaped tablet up to the maximum diameter of this tablet press which can be found under the "specifications" tab.

We are able to customise tooling to include lettering, numbering and logos. If you would like customised tooling please fill out our custom tooling form: www.lfamachines.com/custom-tooling

Does the machine need to be bolted down? Does it come with bolts to fix it to a surface?

No, it does not need to be bolted into position but we do recommend it. If the machine is not secured in position by bolts or another method then it is more likely to shake a bolt loose, resulting in varying tablet weights. On top of this, the vibrations are likely to make the machine sound louder.

The machine does not come with bolts because we do not know the thickness of your surface.

I am just starting out and I am not sure which machine I should order - the TDP 0, TDP 1.5, TDP 5 or TDP 6s?

This is a common question, and we have tools to help you:

A video on the differences between the different TDP's - www.lfatabletpresses.com/videos/tdp-range

The Right Machine For You Questionnaire - https://www.lfatabletpresses.com/tablet-press-questionnaire

These will explain the different machines, and give you a much better idea. If you are still unsure, please do reach out, let us know what you are making and the quantity, and we will help to guide you through the process.

Are the TDPs CE certified?

No, the TDPs are not CE certified. To acquire this certification, they would have to be installed in a protective cage, which we do not provide.

Can I make food grade products on this machine? Can I also make pharmaceutical-grade tablets?

Yes, the contact surfaces are all food and pharmaceutical safe.

They are made from a combination of, stainless steel, chrome coated brass and the steel used for your tooling (often S7).

As such they are all compliant with most rules for food or pharma manufacturing.

We strongly recommend that you check your local laws as these do vary from state to state and country to country. If in doubt reach out, and we will be happy to find out.

What PPE equipment is needed to use this machine?

We would recommend using goggles, a dust mask and gloves at a minimum, but you may require a lot more depending on the products that you are working with, and your local health and safety laws.

How often do I need to grease the machine, and which parts particularly of the machine should I lubricate?

We would recommend cleaning down the machine and leaving it re-greased after every use. This will ensure the longest life possible.

Here is a video on cleaning the TDP 5.

When greasing the machine, avoid getting any grease near the tooling or pressing surfaces, as this will get into your tablets and affect your powders.

Grease the top cam well, then apply a small amount to the upper drift pin assembly and the lower timing rod.
 
With regards to the types of grease or lubricant that we would recommend, this will depend on your product. If you are making food grade products, then you would want to use a grease that was NSF approved. If you are making a very caustic sodium based product, however, then you would need to use a product that is resistant to salts.

More information on greasing your machine can be found here: TDP 5 Lubrication Schedule

Do all TDPs and the VICE take the same tooling?

It is important to know two things:

Firstly, TDP Universal Tooling came into effect in 2018. Machines brought from LFA before this time may be slightly different sizes. We always recommend checking the size of your tooling before placing your order.

Secondly, a number of companies make unofficial TDP tablet presses.

They do not always conform to the same sizes, tolerance or quality as LFA TDPs or tooling. If you bought your press from someone else other than LFA, we are not able to guarantee that our tooling will fit.

Can this machine be left without an operator?

No.

LFA does not recommend leaving any of its machines unattended without an operator ever. Even if they only need to step away for a short amount of time, the operator should turn off the machine.

This will avoid damaging it in the event that there is a jam and the operator is not there to switch it off.

What is the length of the warranty? And what are the terms and conditions?

The length of the warranty on any of the TDP range machines is 1 year from the date of purchase.

This warranty covers spare parts and excludes tooling and maintenance labour from LFA for machine services.

When you receive your machine, you will be given a serial number that will also be stamped onto the press. You will be able to use this if you ever need to make a warranty claim.

Full details on the LFA warranty can be found here: Warranty | We Have You Covered

Which parts wear most often and should I keep a regular stock of?

The most common part to wear out on the machine is the boot. This comes in direct contact with the die cavity and can be hit or chipped by the upper and lower punches. This is made of brass so that the tooling is protected in the event of a collision. Because of this, the boot is soft and will wear over time. If anything, we recommend keeping a spare to avoid losing production time.

We also recommend that you keep at least 1 spare set of tooling as this can break or wear over time.

LFA aims to hold all major spare parts and tooling in stock so that they are ready to ship out in the event that you need them. The lead times on sold out parts, however, can take up to 6-8 weeks

How would I know if TDP 1.5 has enough power for my product or if I should get a TDP 5 or TDP 6s?

The easiest thing to do is send LFA some of your product for us to test.

This is not a free service, we do charge for this but it could save you buying the wrong machine.

More information can be found on this service here: https://www.lfatabletpresses.com/services

Can I come to one of your facilities for training with my own formula?

Yes, you can, but there are a number of requirements that we need to fulfill first.

You will need to contact our team and provide them with a copy of all of your MSDSs for all of the components of your mix.

We need to have a good understanding of your business and the challenges you are facing.

You will also need to book an appointment with the office that you would like to visit.

For more information please get in contact with the team: https://www.lfatabletpresses.com/contact

Can I get support from LFA if I face problems with making tablets?

Yes. Very easily.

We have free lifetime technical support for all machines sold by LFA.

Just contact us with your machine serial number and we would be happy to help you with any problems.

Can I order custom tooling?

Yes. You can order custom tooling here

Is the TDP 1.5 a TDP 0 with an electrical motor attached to it?

No. It is not they are completely different presses.

What particle size will work on this machine?

As with any tablet press, it is good to have a particle size of around 80-60 mesh.

This would be large enough to avoid large losses and small enough to flow well through the machine. If the powder is finer than this then you are going to experience a larger level of loss.

If the particles are larger than this then it might not flow through the machine well and get caught as it is trying to enter into the die bore.

This being said every powder is very different and you will need to do tries to work out what is best for them.

What technical support and training come with this machine?

There are a number of ways we are able to support you:

  • Every machine comes with a full manual that is emailed to you after purchase.
  • There is a large range of video tutorials to teach you how to use the press.
  • The machine comes with lifetime technical support. You can call, Skype or email to get answers to your questions and problems.
  • We also offer free training at any one of our regional offices.

If after all of this you are still struggling to use your press, we are able to come to you. This is a service we charge for.

More information on this can be found here: https://www.lfatabletpresses.com/services

Can you set this machine up for an custom mg tablet weight?

Yes, the TDP and RTP range all have a weight adjustment for it.

on the TDP it is the bottom of the two cogs on the lower drift pin assembly.

Here is a link to a video showing you how to tune up the TDP 5: https://www.youtube.com/watch?v=4dTscUdRJzQ

Here is a link to a video showing you how to tune up the RTP 9 or the RTP 118: https://www.youtube.com/watch?v=YJFt5AFJ1hw

It is important to know that the exact weight of each tablet will vary from tablet to tablet.

A well-homogenized mix that has a consistent granule size should be able to achieve an accuracy of +/- 3% or less.

Would it help if we granulate the mix first?

There are three reasons to granulate your formula:

1. To improve the flowability of your formulation.

2. To make your formulation more compressible.

3. To ensure a consistent spread of API throughout the formulation.

If you would like to find out if your mix needs granulation then we do have a tablet formulation service available.

You can find out more about the tablet formulation service here: https://www.lfatabletpresses.com/services

What should we do if we don't want to use any excipients, especially binders?

Get a capsule filler.

You will not be able to make tablets.

Click here for more information https://www.lfacapsulefillers.com/

What plug does this machine come with?

We send out all machines with the local plug on and set up to run on the local power supply.

Do I need a license to own this machine?

That depends on the country you are located in.

In the EU and UK no. You do not need anything to buy the press.

In the USA we have to file a piece of paperwork with the federal government when we sell the press.

We, however, do all of this paperwork for you and do not need to do anything.

The only countries that require a license, as far as we know, are Canada and Australia.

If you are located in Canada then we recommend that you contact Health Canada prior to placing your order. Details regarding the import process can be found at the following link: Importing and registering pill presses (designated devices)

The document you need to fill out and file for a purchase originating in Australia is called a B712. This can be found at: https://www.abf.gov.au/form-listing/forms/b712.pdf. If you would like to speak with one of our team about this, then please get in contact.

How do you move/install this machine?

There is a bolt eyelet on the top of the machine.

We recommend using an engine hoist to lift the machine off the shipping crate and into the position that you are going to use it in.

 

Will the parts to my TDP 0 fit a TDP 1.5 or TDP 5?

There are a few interchangeable parts if both machines have been made by LFA Machines. From the TDP 0, this includes the tooling, the lower drift pin assembly, and its corresponding set of cogs.

The most important fit to check for is tooling that you may have previously purchased, because the base plates have been redesigned to fit the universal standard tooling die.

More information on the TDP Universal Tooling Standard can be found here: Tooling | Punch & Dies for TDP Pill Presses

All other parts are custom to this press.

Is 15kN enough pressure to make a strong tablet?

Yes, you can make very strong tablets with 15kN. It will, however, depend on more than just the pressure. The size, shape, and formula will also determine the quality and strength of a tablet regardless of the machine. Increasing the pressure does not guarantee that your tablet will be stronger.

Is it possible to get a bigger manual hand wheel on the TDP 1.5 tablet press?

Apart from the tooling, we do not offer customizations on any of the LFA Tablet Presses. The TDP 1.5 has been designed with exact tolerances and forces in mind. Changing these might prevent your press from performing as intended.

Is it possible to fit a bigger motor on the TDP 1.5?

It might be possible, but it is not recommended.

The motor that is on the press has been carefully selected to match all of the other parts on the press. Switching the motor for a bigger or faster one could cause excessive pressure in other areas of the press resulting in machine damage.

If you think that you require a machine with more speed or higher pressure then we would recommend that you look into a TDP 5 or RTP rotary tablet press.

Do you have a video on your website showing me how to use the TDP 1.5?

Yes, we do. Here is a link to a video that shows you how to set up your TDP 1.5 once you receive it: TDP 1.5 Unboxing & Setup

Does the TDP 1.5 do anything the TDP 5 cannot?

The TDP 1.5 is a little lighter than the TDP 5. It does not have a belt and exposed gears, but this does not affect its ability to make a tablet. The only thing it can not do is exert 50 kN of pressure.

What kind of tablets would you recommend using a TDP 1.5 for?

The TDP 1.5 is recommended for any tablets that are smaller than 8 mm and bind fairly well, rather than for a specific type of tablet or product. If you are unsure, then it is best to have the product tested. More information can be found on this service here: Services | Why Choose LFA Tablet Presses

Is the pressure of TDP 1.5 strong enough to make consistent herbal tablets?

Yes, it can be, but as with all products it has to be tested. It is impossible to say if every herbal product will bind because it will depend on the total tablet mix and the shape and size of the tablet.

Is the machine ready, so I just plug it in and start with my production? If not, what are the steps I need to do before that? What is the installation process?

Yes, the machine comes ready to plug in and go.

It is important to remember that the TDP 1.5 weighs 60 kg, so we recommend securing it to a benchtop. This should be done before running the machine for the first time.

You will also need to tune your TDP 1.5 before using it. We do not recommend just pouring in your mix and turning on the machine. Doing this will likely cause a jam and/or damage to the machine.

How do I know when is the best time to change the tooling? In other words, what is the lifetime of the tooling for this machine?

The tooling on the TDP 1.5 is extremely durable. The life of your tooling, however, will depend on a number of things. This includes the shape of your tooling, the formulation of your mix, and the steel that the tooling is made from.

There are a number of questions to ask when determining the life of your tooling:

Does it have any chips or damage to the edge of the upper and lower punch? This section is called the land. If this is damaged it will show up in each tablet as a defect.

Do the tip faces of the punches have any cracks in them?

Is there a pitted look on the top or bottom punch face?

If you measure the working length of the upper and lower punches are they still within tolerance?

Is the upper or lower punch loose within the die bore?

Does the wall of the die bore have obvious scratches or scrapes on it?

Are you still clearly able to see the image, lettering, number or logo in the face of every tablet?

If your tooling shows any of these signs, then it could indicate that it is time to replace it.

Is this machine electric or manually powered?

The TDP 1.5 has an electric motor as well as a small hand wheel located on the top of the gearbox.

We always recommend tuning your press by hand before running it under power.

We do not recommend using the TDP 1.5 for long periods of time by hand. The function of the small wheel is to tune and de-jam the machine.

All of the TDP range have flywheels except for the TDP 1.5, which has a gearbox. What is the advantage of this?

The advantage of the gearbox is that it has fewer open moving parts. This makes the press safer to use and easier to clean and maintain.

Does the TDP 1.5 have a variable speed?

The TDP 1.5 does not have a variable speed adjustment. It is possible to fit the press with a speed adjustment but it is not something that LFA offers as a service.

Does this machine give any data? (e.g weight, pressure or production readouts)

The TDP 1.5 does not come with pressure load cells. It is not possible to fit them to the press.

What are the construction materials of the TDP 1.5?

The TDP 1.5 has a cast steel base with an enamel coating. There are parts that have been milled from steel and brass.

The contact parts that the powders come into contact with are the steel hopper, the brass/plastic boot (depending on model), the steel of the tooling (this will change depending on tooling specification) and the steel tablet ejection tray.

How do I replace the tooling on the TDP 1.5? Is it the same as on the TDP 5?

Yes, it is almost completely the same as how you change the tooling on the TDP 5. The only difference is how you use the hand wheel to change the position of the machine so that you are able to complete the process.

Here is a link to how to change the tooling:How To Change A Die | Chaning a TDP Tablet Press Punch Die

What should I do if my powders do not bind into a solid tablet? Should I buy TDP 5 or 6s?

It depends on how close you are to forming a tablet with the TDP 1.5. If the tablet binds but gets chipped or damaged during ejection, or falls apart when inside a container, then moving to a TDP 5 or 6 might give you the extra force you need to make your tablet work.

If however, your tablet comes out of the TDP 1.5 as dust, then it is unlikely that the problem you are facing has to do with the amount of pressure that you are applying.

Are all the contact parts on the TDP 1.5 stainless steel?

No. Both the hopper and the boot are made from brass or plastic depending on when you bought your machine from LFA. We moved to plastic in mid 2019.

The standard tooling is made from S7 steel, but can be customized using different steel grades.

The base plate is machined from stainless steel.

Is there a larger hopper available for the TDP1.5?

No, we do not offer a larger hopper for any of our presses. This is because the TDP 1.5 should not be left unattended at any time. This also prevents particle separation, where the larger particles in a mix rise to the top of the powder. The vibrations of the TDP 1.5 cause this to happen, but the hopper that is included has been designed to reduce the likelihood. If we were to attach a larger hopper then the chance of particle separation would dramatically increase.

Are there safety devices in the TDP 1.5 to protect the user?

Yes, there is a stop button. We would, however, also recommend installing the TDP 1.5 in a cage or perspex box.

How long does it take to do maintenance on the TDP 1.5?

It takes about 1-2 hours to clean, disassemble, and grease a TDP 1.5. We recommend that this is done at the end of every run to ensure the maximum life of your machine.

Could I make effervescent tablets with a TDP 1.5?

Yes, you could but they would be quite small. Most effervescent tablets are larger to accommodate the large amount of actives that they have to hold. The TDP 1.5 is only able to make a tablet up to 8mm in diameter, so we do not recommend it for anything larger than that, unless it has been tested first.

Will the parts to my TDP 0 fit on a TDP 1.5?

Yes, some parts are interchangeable if both machines have been made by LFA Machines. The upper drift pin assembly and the lower drift pin assembly will fit.

The most important fit to check for is tooling that you may have previously purchased, because the base plates have been redesigned to fit the universal standard tooling die.

More information on the TDP Universal Tooling Standard can be found here: Tooling | Punch & Dies for TDP Pill Presses

Are parts interchangeable with the rest of the TDP range?

Yes. Some of them. There are a number of parts that are able to be changed between the different TDP ranges. This includes the tooling, a lot of the upper and lower drift pin assemblies and the boot bolt and spring.

Is there a system that allows customers to check the warranty period of their machines?

In order to determine whether or not your machine is still under warranty, you will need to call or email the office the machine was purchased from, and provide the serial number.

The dies have become discoloured. Is this because of corrosion?

Yes, this could be down to corrosion or due to oxidation of your product. We would highly recommend taking your tooling out of the press and cleaning it at the end of every production run.

We would also recommend polishing the tooling to keep the surfaces clean and less likely to cause picking or capping.

The screw that holds the boot was damaged by the boot set screw. Did this happen because its knurled nut was tight against the base plate?

Yes, this can happen because the boot bolt and spring have been screwed too far into the press or have not been screwed in far enough. It is important to make sure that the bolt is in the correct position before over tightening the set screw.

It should be pointed out that it will not affect the operation of the press if it is damaged.

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