RTP41 旋转式压片机

Starting from US$ 26,950.00
SKU
5060477559543

RTP-41压片机是我们的旗舰机型,制造精湛,外形美观。安全度、速度,功能都是顶级的。它拥有4kw功率的电机,80kn的压力,双色压片功能可选,具有生产直径长达12mm的异形片剂的能力,可以刻印字母或图案,半自动润滑系统,极快的生产速度,全电子化控制,是同等级别机器里面的佼佼者。RTP-41压片机拥有41个冲头,每小时产量180,000片,是真正的大规模生产能手,非常适合医药、化学和食品科技行业的大型生产商。

这款机器在设计阶段就进行了周全的考虑,每一处设计都尽可能的提升速度和效率,减少停机故障。RTP-41压片机为不锈钢机身,完全符合GMP规范,特别改进的设计还能减少粉料浪费,减少机器维护的时间和需求。RTP-41压片机能以非常有竞争力的成本生产药片级的产品,它拥有超高的生产能力,即使最大型的生产商,也能满足产量需求。

主要优点:

  • 符合GMP标准,不锈钢结构,卫生耐用。
  • 80kn压力,制造顶级品质的片剂
  • 两种颜色可供选择
  • 刻字或图纹
  • 每小时产量180,000片
  • 生产最长直径12mm的圆形及异形片剂
  • 有机玻璃防护罩避免交叉污染,满足所有安全标准,严格保护操作人员的安全
  • 完全可调节速度,只需简单的电子控制。
  • 压片大小和深度均能调节。
  • 自动压力过载保护装置,提升安全度
  • 创新的半自动润滑系统,减少机器维护时间,减少部件磨损和污染成品
  • 真空吸尘器回收多余粉末,提升效率,减少浪费,避免堵塞。
  • 冲模兼容RTP-19、RTP-33、RTP-35及RTP-37压片机型号,实用性高。

特点:

RTP-41压片机功能齐全,技术先进,堪称完美,非其他机器可比。4kw功率的电机产生80kn的压力,压出直径长达12mm、厚度为6mm的工业级品质的片剂,清晰刻印文字或图案。如果购买RTP-41压片机,客户还可自选双层双色装置。双层双色片剂在消费市场上非常具有吸引力,有此需求的客户可以考虑这款压片机。

压片尺寸、填充深度和电机速度完全可以通过电子控制调整,简单方便,完善的警示灯机制,随时提醒操作人员机器发生的状况。RTP-41压片机拥有自动过载保护机制,确保机器产生的巨大压力处于合理安全的范围。有机玻璃防护罩完全四面环绕转台,提高对操作人员的保护,防止扬尘污染粉末。有机玻璃防护罩易于清洁,四面都可以打开。RTP-41压片机安装了真空吸粉装置,从转台区域吸走多余粉末并回收利用,提高粉料利用率,防止浪费。除此之外,真空吸粉装置还能减少扬尘,降低机器清洁难度,减少粉料堵塞打乱生产计划的风险。

RTP-41压片机机器底部的密封空间有一套开创性的半自动润滑系统,使机器更容易维护。这不仅节省大量时间,还能减少润滑油污染的风险,降低机器过热,减少部件磨损,确保机器顺滑运行。

还值得注意的是,RTP-41压片机的冲模可以与RTP-19、RTP-33、 RTP-35和RTP-37压片机互换,替代性非常强,容易获取。一些必需零件,比如上轨道、粉末填充装置、传动杆和装粉量器可以与RTP-33压片机互换,也就是说它们可替性强,方便更换。

RTP-41压片机的使用

RTP-41压片机拥有精尖的技术、现代化的设计和高质量的构造,是十分稳定可靠的生产设备,绝对符合您的心愿。它每小时最高产量可达到180,000片。不止如此,它还有用创新的润滑系统、真空吸粉回收系统和其他先进装置,能极大的减少维护时间。这一点您也应考虑进去。从整体生产力来看,这款压片机非常高效。

RTP-41虽然有强劲的动力和超高的生产速度,但是由于它拥有全电子化控制系统和警示系统,操作非常简单。你需要的一切尽在眼前,任何调整伸伸手就能办到。不用拿扳手到处扭扭转转,不用记住哪些螺丝要扭紧。只要输入数字,就能快速高效的调整好参数。所有这一切意味着操作人员将拥有更多时间监控药片的质量,保持添加粉料,保持机器持续运行。

技术参数

RTP-41压片机的4kw功率的电机产生80kn的压力,41付冲模高速处理粉料。根据粉料性质,该压片机每小时最高产量约为180,000片。最大压片直径可达12mm,最大压片厚度为mm,最大填充深度为15mm。转台转速为每分钟14到37转之间。RTP-41压片机外形尺寸为为1230mm x 950mm x 1670mm,重量为1560 kg。可处理干性颗粒材料或者粉料,不能处理超精细粉料。

我们的观点

RTP-41压片机人见人爱。诚然,任何机器都有他们的优势和劣势。这款压片机的主要问题是它是一笔大投资,只适合大规模生产商。但它功能之强,速度之快,品质之好,不同寻常。电子化控制、半自动润滑、吸粉装置、双色选择、清晰刻印,所有这些功能均让RTP-41成为当之无愧的王者。

如果您看过了我们网上的RTP-41压片机视频,您就会知道它是一款设计现代、外形美观的设备,拥有简洁的线条和光亮的不锈钢机身。它不负“高科技”的称号,以无与伦比的效率生产出惊人数量的完美片剂。如果您想要大规模生产能力达到极致,那么这款机器正是理想之选。 

参数 RTP-41(标准) RTP-41(欧洲) RTP-23(欧洲)
冲模数量 41 41 23
配件要求 RTP配件 欧洲B配件 欧洲D件
最大压片压力(kn) 80
最大预压压力 80
最大压片直径(mm) 13
最大填充深度(mm) 15
最大压片厚度(mm) 6
转盘转速(转/分钟) 14 – 37
每小时最高产量 182,040 182,040 102,000
填料台 2
能否生产双层片剂 遵照客户要求
电机功率(kw) 4
电源相数 3
工作电流 32
工作电压 440v
高度(mm) 1670
长度(mm) 950
深度(mm) 1230
重量(kg) 1676.5
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How Much Profit Will This Machine Generate?

Are you able to calculate the amount of profit your business generates per tablet? If so, this calculator will be able to tell you how many hours you will have to run this tablet press to cover its investment.

It will also be able to tell you the amount of profit it will generate every hour you run this tablet press, which makes this calculator a powerful tool when deciding on which tablet press is right for you or your business.

US$

Profit Generated Per Hour

This machine returns it's investment in hours

Does this machine come with free training?

Yes, we offer free training at your local LFA office. For a list of our office addresses, see here. Training is normally completed in less than one day, but please get in touch for more information.

How quickly will the press pay for itself?

We've created a calculator on our website for most of our tablet presses. See the "profit calculator" tab on the product page and enter your profit per tablet to see how many running hours the press will pay for itself and how much profit per hour it will generate.

Can I come to one of your facilities for training with my own formula?

Yes, you can, but there are a number of requirements that we need to fulfill first.

You will need to contact our team and provide them with a copy of all of your MSDSs for all of the components of your mix.

We need to have a good understanding of your business and the challenges you are facing.

You will also need to book an appointment with the office that you would like to visit.

For more information please get in contact with the team: https://www.lfatabletpresses.com/contact

Can I get support from LFA if I face problems with making tablets?

Yes. Very easily.

We have free lifetime technical support for all machines sold by LFA.

Just contact us with your machine serial number and we would be happy to help you with any problems.

Can I order custom tooling?

Yes. You can order custom tooling here

What particle size will work on this machine?

As with any tablet press, it is good to have a particle size of around 80-60 mesh.

This would be large enough to avoid large losses and small enough to flow well through the machine. If the powder is finer than this then you are going to experience a larger level of loss.

If the particles are larger than this then it might not flow through the machine well and get caught as it is trying to enter into the die bore.

This being said every powder is very different and you will need to do tries to work out what is best for them.

What technical support and training come with this machine?

There are a number of ways we are able to support you:

  • Every machine comes with a full manual that is emailed to you after purchase.
  • There is a large range of video tutorials to teach you how to use the press.
  • The machine comes with lifetime technical support. You can call, Skype or email to get answers to your questions and problems.
  • We also offer free training at any one of our regional offices.

If after all of this you are still struggling to use your press, we are able to come to you. This is a service we charge for.

More information on this can be found here: https://www.lfatabletpresses.com/services

Can you set this machine up for an custom mg tablet weight?

Yes, the TDP and RTP range all have a weight adjustment for it.

on the TDP it is the bottom of the two cogs on the lower drift pin assembly.

Here is a link to a video showing you how to tune up the TDP 5: https://www.youtube.com/watch?v=4dTscUdRJzQ

Here is a link to a video showing you how to tune up the RTP 9 or the RTP 118: https://www.youtube.com/watch?v=YJFt5AFJ1hw

It is important to know that the exact weight of each tablet will vary from tablet to tablet.

A well-homogenized mix that has a consistent granule size should be able to achieve an accuracy of +/- 3% or less.

What should we do if we don't want to use any excipients, especially binders?

Get a capsule filler.

You will not be able to make tablets.

Click here for more information https://www.lfacapsulefillers.com/

What plug does this machine come with?

We send out all machines with the local plug on and set up to run on the local power supply.

Is there a system that allows customers to check the warranty period of their machines?

In order to determine whether or not your machine is still under warranty, you will need to call or email the office the machine was purchased from, and provide the serial number.

Is the tooling for all RTP machines the same?

No, there are 3 specifications for Rotary Press Tooling and a number of different sizes that fall under them. These 3 specifications are RTP, Euro, and TSM. Under TSM and Euro tooling specifications, there are 4 common sizes: B, D, BB, and DB.

Our tooling specification guide can be found here: Tablet Press Tooling Specification Guide

What is the lifespan of the RTP tooling?

The lifetime of tooling is difficult thing to calculate. This is because it is dependent on a number of different factors.

The first thing to consider is the product that is being pressed. The softer the product, the less of a sandpaper effect it will have on the tooling. If the product is very coarse, however, then the likelihood of wear increases as it moves over the face of the upper and lower punches during compression.

The next thing that affects the life of the tooling is its shape. If the cup of the tooling is very deep, then the powder will have to move a lot further over its surface during compression. As a result, this causes more wear and shortens the life of the tooling.

The surface of the punch will also determine how long the tooling lasts. For coated tooling, the material used to coat the punches will influence the tooling's longevity. For uncoated tooling, the type of steel should be considered in relation to the tooling’s lifetime.

Ultimately, it is impossible to give an exact figure without running the tooling in a production environment.

A good rule of thumb is this:

The standard life of shelf tooling from LFA should make 2-5 million tablets.

Standard S7 tooling that has been customized will make around 10m tablets.

A well designed set of customized tooling that has been coated can make up to 65m tablets.

These estimates are applicable for tooling that has been cleaned properly and used correctly in the press.

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