HSTP 旋转式压片机

Starting from US$ 37,950.00
SKU
5060477552322

HSTP系列高速旋转式压片机是压片机技术领域的重大创新。它们具有超高的生产能力和生产速度,在安全性、效率和压片质量方面都非同一般。HSTP系列高速旋转式压片机拥有LCD触摸屏操控面板,使用简单。而且搭载自动润滑系统,使机器维护工作变得异常简单。操作人员可以选择手动或电动模式,许多功能既能可以使用标准设置,也可进行微调,满足高级用户的需求。

根据机型的不同,HSTP系列的压片机的最大压片直径可达22mm,最大压片厚度可达8mm。这些压片机拥有千瓦级功率电机,使用380V3相电力,最大压片压力可达100千牛,预压压力可达20千牛。HSTP系列高速旋转压片机拥有17-40个重头,每小时产量在78,500片到260,000片之间,适合医药、化学及相关行业的大型生产商使用。

主要优点:

  • 高速压片,17-40个模孔,每小时最高产量可达260,000片
  • 先进且直观的LCD触摸显示屏控制面板,容易选择模式、调整和控制。
  • 根据机型不同,预压和主压的压力最高可达20kn和100kn,压片效率高,成品质量好,达到最高商业片剂级别标准
  • 过压保护装置,压力过大时自动停机,避免损坏冲模
  • 自动润滑系统,有利于机器高效维护,提升性能可靠性
  • 密封加压舱和吸粉装置减少污染概率,减少原料浪费,避免堵塞
  • 有机玻璃防护罩,保证人员安全,防止交叉污染
  • 强制加料器,精确填料,提升原料使用效率
  • 变频技术减少能源损耗,提高性能稳定,更方控制,减低噪音。
  • 如果出现导轨松弛,冲头松弛或机油过低等状况,安全停机装置和警报提示系统将启用

特点:

HSTP系列的压片机为满足大型生产商的需求而设计,没有任何短板。该系列的一个主要优势是使用LCD触摸操控屏。简洁合理的菜单页面,使机器操控更加简单,最大程度的发挥机器的作用。

HSTP系列压片机的预压功能既能提高生产效率,还能提高压片质量。压片压力大,确保出片品质,即使难处理的物料,也能成功压片。由于功率较大,该机器具有压力过载保护装置,防止机器或冲模损伤。它还具有安全断电装置,出现不良状况时提醒操作人员警示信息。

全自动润滑系统帮助处理重复但重要的润滑工作,减少机器维护时间,延长机器工作寿命。这些机器拥有许多非常先进的功能,但也提供人工操作模式,给操作人员完全的控制权。

效率是该压片机系列的核心特征。封闭式压片室,电动吸尘设备和强制加料器,均能最大程度的节省高价原料,避免不必要的浪费,同时还能减少交叉污染,确保准确加料。

虽然HSTP系列使用高功率电机,但变频器技术的使用降低工作噪音,改善工作环境,并能提升能源效率。另外,有机玻璃防护罩避免污染,保护人员人身安全。

HSTP系列压片机的使用

HSTP系列所有机型都是高速运转的压片机。它们的LCD触摸屏简洁直观,不需要很多的操作培训就能使用机器。对于高级用户而言,机器的各项参数都可以随心所欲进行调整。对于初级用户,自动设置选择能让您可以马上运行机器。

很明显,这些机器是为大型工业化生产所设计的。由于冲头很多,模座不能随意更换。但如果确实有需求,更换起来也不麻烦。

一开始看到它们迅速的压出如此多的片剂会令人震惊。但随着新鲜感褪去,使用者将能更集中精力思索其他重要的事情。它们具有自动润滑系统,极大的减少机器维护的时间。强制加料器帮助持续稳定的定量给料,保证压出来的片剂重量统一。

任何人如果使用过老式压片机,应该知道调整机器参数需要扭动和调整各种各样的螺栓、齿轮等配件。如果他们看到HSTP的调整方式,肯定惊喜连连。HSTP系列不仅可以通过电子屏直观、快速、简单放入调整各项参数,还能更加精确轻松的保存一整套参数方案,以备未来需要时调用。这种保存下来的参数方案,方便未来调用,是非常优秀的设计。

在工作噪音方面,说它静音是不可能的。但鉴于它们的电机功率可达5.5kw到9.5kw,而且以极快的速度压片,75分贝的噪音绝对远远超出你的想象。HSTP系列压片机由于具有封密式转台罩和电动吸尘装置,粉尘不会四处飞扬,比许多其他压片机的工作环境更加舒适。

我们的观点

HSTP系列高速旋转式压片机代表了高级片剂生产的终极方案。购买这些机器是一笔不小的投资,但它们也是我们提供的机器中速度最快、电机最强劲、技术最先进的机器,绝对物有所值。任何需要每小时产量达到25万片以上的生产商都难找到比这一系列的压片机更有性价比的选择,尤其它们自动化程度高,让您减少人力成本的需求得到满足。

这些压片机坚实可靠、设计精尖、运行极为准确,能够最大程度的使用好原料,极大降低单位成本。除了这些主要优势,它们的维护需求低,自动润滑系统和安全提醒电池,避免机器磨损和损坏风险,延长服务寿命。

它们强大的生产能力和先进的技术本身就是很好的说明,毫无疑问,HSTP系列是非常出色的压片机系列。

Technical Specification

机型 HSTP 17 HSTP 26 HSTP 40
转台模孔个数 17 26 40
冲模标准(欧盟标准 Euro D Euro B Euro BB
最大产量(片/小时) 78,500 101,600 240,000
最大主压压力(kn) 100 100 80
最大预压压力(kn) 16 16 20
最大压片直径(mm) 25 16 13
最大填充深度(mm) 16 12 16
最大压片厚度(mm) 6 6 6
主电机功率 5.5 5.5 7.5
转台转速(转/分钟) 55 65 70
变频器输出频率 3Phase 380V 50HZ 3Phase 380V 50HZ 3Phase 380V 50HZ
噪音分贝(A <75 <75 <82
外形尺寸(mm)长x宽x高 1000x1200x1700 1000x1200x1700 950x1300x1850
重量(kg) 1250 1250 1650
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How Much Profit Will This Machine Generate?

Are you able to calculate the amount of profit your business generates per tablet? If so, this calculator will be able to tell you how many hours you will have to run this tablet press to cover its investment.

It will also be able to tell you the amount of profit it will generate every hour you run this tablet press, which makes this calculator a powerful tool when deciding on which tablet press is right for you or your business.

US$

Profit Generated Per Hour

This machine returns it's investment in hours

Does this machine come with free training?

Yes, we offer free training at your local LFA office. For a list of our office addresses, see here. Training is normally completed in less than one day, but please get in touch for more information.

How quickly will the press pay for itself?

We've created a calculator on our website for most of our tablet presses. See the "profit calculator" tab on the product page and enter your profit per tablet to see how many running hours the press will pay for itself and how much profit per hour it will generate.

Can I come to one of your facilities for training with my own formula?

Yes, you can, but there are a number of requirements that we need to fulfill first.

You will need to contact our team and provide them with a copy of all of your MSDSs for all of the components of your mix.

We need to have a good understanding of your business and the challenges you are facing.

You will also need to book an appointment with the office that you would like to visit.

For more information please get in contact with the team: https://www.lfatabletpresses.com/contact

Can I get support from LFA if I face problems with making tablets?

Yes. Very easily.

We have free lifetime technical support for all machines sold by LFA.

Just contact us with your machine serial number and we would be happy to help you with any problems.

Can I order custom tooling?

Yes. You can order custom tooling here

What particle size will work on this machine?

As with any tablet press, it is good to have a particle size of around 80-60 mesh.

This would be large enough to avoid large losses and small enough to flow well through the machine. If the powder is finer than this then you are going to experience a larger level of loss.

If the particles are larger than this then it might not flow through the machine well and get caught as it is trying to enter into the die bore.

This being said every powder is very different and you will need to do tries to work out what is best for them.

What technical support and training come with this machine?

There are a number of ways we are able to support you:

  • Every machine comes with a full manual that is emailed to you after purchase.
  • There is a large range of video tutorials to teach you how to use the press.
  • The machine comes with lifetime technical support. You can call, Skype or email to get answers to your questions and problems.
  • We also offer free training at any one of our regional offices.

If after all of this you are still struggling to use your press, we are able to come to you. This is a service we charge for.

More information on this can be found here: https://www.lfatabletpresses.com/services

Can you set this machine up for an custom mg tablet weight?

Yes, the TDP and RTP range all have a weight adjustment for it.

on the TDP it is the bottom of the two cogs on the lower drift pin assembly.

Here is a link to a video showing you how to tune up the TDP 5: https://www.youtube.com/watch?v=4dTscUdRJzQ

Here is a link to a video showing you how to tune up the RTP 9 or the RTP 118: https://www.youtube.com/watch?v=YJFt5AFJ1hw

It is important to know that the exact weight of each tablet will vary from tablet to tablet.

A well-homogenized mix that has a consistent granule size should be able to achieve an accuracy of +/- 3% or less.

What should we do if we don't want to use any excipients, especially binders?

Get a capsule filler.

You will not be able to make tablets.

Click here for more information https://www.lfacapsulefillers.com/

What plug does this machine come with?

We send out all machines with the local plug on and set up to run on the local power supply.

Is there a system that allows customers to check the warranty period of their machines?

In order to determine whether or not your machine is still under warranty, you will need to call or email the office the machine was purchased from, and provide the serial number.

Is the tooling for all RTP machines the same?

No, there are 3 specifications for Rotary Press Tooling and a number of different sizes that fall under them. These 3 specifications are RTP, Euro, and TSM. Under TSM and Euro tooling specifications, there are 4 common sizes: B, D, BB, and DB.

Our tooling specification guide can be found here: Tablet Press Tooling Specification Guide

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