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Presse à Comprimés Rotative RTP9

9 950,00 $US
SKU
5060477550311

* Champs obligatoires

La RTP9 est une presse à comprimés rotative qui permet aux utilisateurs de produire de grands volumes de comprimés de haute qualité de manière rapide et efficace. Parmi les caractéristiques avancées, la RTP9 possèdent une interface numérique et une console de contrôle pratique. Ensemble, elles rendent plus facile pour l’opérateur de gérer la machine sans avoir à faire des ajustements manuels compliqués et fastidieux aux boulons et aux vis.

Avec un moteur puissant, un contrôle de vitesse variable et un bouton de sécurité de coupure de courant, la presse à comprimés a été fabriquée avec qualité et sécurité comme mot d’ordre. Fabriquée à partir d’acier inoxydable aux normes BPF et avec une tourelle complètement entourée de plexiglas, elle est conforme aux législations de santé et sécurité applicables du Royaume-Uni et des Etats-Unis. La presse à pilules RTP9 est idéale pour des utilisateurs qui ont besoin d’une production de comprimés rapide et professionnelle à partir de matériaux en granulé ou en poudre et est particulièrement populaire avec des clients dans les industries pharmaceutiques, chimiques, alimentaires et électroniques.

Afin de répondre aux plus de demandes d’applications possibles, la série RTP est disponible dans un large éventail de configurations. Notre modèle phare possède neuf têtes, le rendant le meilleur choix pour une production rapide. La presse à comprimés RTP est également disponible en configurations de cinq et sept têtes, garantissant qu’il y ait un modèle disponible pour convenir aux fabricants de quasiment toutes les tailles.

Avantages principaux de la Presse à Comprimés Rotative RTP9:

  • interface numérique pour commodité et vitesse
  • facile à utiliser, avec une console pour contrôler la machine sans ajustements manuels fastidieux
  • rapide, production maximale de 20 000 comprimés par heure
  • puissant, moteur 1.5kw avec contrôle de vitesse rapide
  • haute qualité, fabrication en acier inoxydable avec pièces de contact en acier carbone
  • option chargeur de force disponible pour mesure exact de comprimé
  • tourelle protégée par du Plexiglas pour éviter une contamination croisée et assurer de la sécurité aux utilisateurs
  • bouton de sécurité de coupure de courant immédiate
  • option de coupure automatique disponible
  • norme BPF et conforme à toutes les normes de sécurité du RU et des USA
  • choix d’électricité une phase ou trois phases
  • choix de tension pour convenir à votre alimentation électrique
  • toutes pièces amovibles pour un entretien rapide et facile et un temps d'arrêt minimum
  • matrices facilement interchangeables disponibles en plusieurs formes et tailles

Caractéristiques

Les neuf têtes coupantes de la presse à comprimés RTP9 donnent une capacité de fabrication maximale jusqu’à 20 000 comprimés par heure. La machine a été conçue pour répondre aux besoins d’une production rapide, avec un accent sur la rapidité et simplicité. Une caractéristique clé de la presse à comprimés RTP9 est son aisance de fonctionnement, grâce à une interface numérique et une console avant qui simplifie grandement le processus de fabrication de comprimés. Contrairement aux presses de comprimés bureau, qui requière à l’opérateur de maîtriser un ajustement manuel complexe à une multitude de boulons et écrous, la RTP9 vous permet de contrôler la vitesse, la taille de comprimé, la largeur de comprimé et la pression du poinçon, tout cela à partir de la console avant. Cela représente un gain de temps substantiel, ainsi qu’une aide à atteindre une précision supérieure dans le processus de fabrication. Pour mettre en avant cet aspect de la capacité de la presse à comprimés, la RTP9 est disponible avec un chargeur force optionnel qui permet une mesure précise de la masse du comprimé. Ces améliorations permettent à un seul utilisateur d’atteindre une production de masse de comprimés hautement efficace.

Cette machine a été conçue avec de la sécurité à l’esprit du début à la fin. Avec son moteur rapide 1.5kw et une tourelle qui tourne à 30 tr/min, la presse à comprimés RTP9 est solidement conçue à partir d’acier inoxydable, avec des pièces de contact conçues en acier carbone pour une durabilité. Elle peut également être fabriquée en utilisant des matériaux sur demande. Un bouton de sécurité de coupure de courant est installé comme norme, et une fonction de sécurité de coupure automatique est disponible comme option. La presse à comprimés a également un bouclier en Plexiglas encastrant entièrement la tourelle, pour protéger contre une contamination croisée de matériaux bruts, ou tout risque que du tissu soit pris dans la tourelle lorsqu’activée.

Un avantage particulier de la RTP9 est son faible besoin de maintenance, menant à une production maximale. Toutes les pièces sont facilement accessibles et amovibles et les matrices peuvent être changées rapidement et facilement. Il y a également un grande nombre de designs d’outillages, de formes et de tailles disponibles.

Presse à Comprimés Rotative RTP9 en Pratique

Pour toute personne voulant se mettre à jour à partir d’un modèle de presse à comprimés plus basique, la RTP9 est un vrai plaisir à utiliser. Rapide, sans tracas et puissante, son rythme de fabrication est très rapide. Au cœur du système de contrôle de la machine, la console avant simple mais efficace laisse l’opérateur libre de se concentrer sur la prévision et la surveillance de la production. Prendre avantage de la large gamme de matrice disponible est également simple, grâce à la vitesse et l’aisance avec laquelle elles peuvent être changées. Garder un bon fonctionnement de la production est sans effort avec cette presse à pilules, il y a seulement une trémie pour remplir les neuf têtes, et le contrôle de vitesse électronique vous permet d’optimiser le processus de production pour convenir à vos conditions. Par exemple, vous pouvez utiliser une presse plus puissante, plus lente sur un produit où vous pouvez rencontrer des problèmes avec le lien, ou un cycle plus rapide avec moins de pression une fois que vous avez perfectionné votre formule et que vous voulez produire des comprimés à plein régime.

La RTP9 produit des comprimés qui sont d’une très haute qualité et d’un poids uniforme. Sa pression maximale de 40Kn assure que les comprimés soient correctement compactés et solides. Le chargeur de force optionnel vaut la peine d’être mentionné, car non seulement il rend plus facile les mesures exactes de comprimés à chaque fois, mais il assure également un excellent contrôle de coût et une efficacité.

Cette machine a la capacité de produire à la fois des comprimés sécables et non sécables, et des comprimés d’une forme irrégulière. Le mécanisme d’éjection de la presse à comprimés est régulier et sans entraves, associant les comprimés sortant en montant de la matrice, roulant ensuite à travers une barre et descendant dans un tube d’éjection. Telle que la vitesse de production à une puissance maximale, ce qui est le plus compliqué sur cette machine est de pouvoir suivre le rythme de production.

Spécifications Techniques

La presse à comprimés RTP9 a des dimensions de 1100mm x 480mm x 680mm, et pèse 260 kg. Elle exerce une pression maximale de 40Kn et a une vitesse de tourelle de 30tr/min. Son moteur fonctionne à une puissance maximale de 1.5 Kw. Disponible pour une compatibilité soit d’une phase ou trois phases, la machine peut être fournie pour une utilisation soit en 110v ou en 220v.

La profondeur de remplissage maximale est de 15mm et le diamètre maximal pour des comprimés ronds est de 12mm, alors que pour des comprimés de forme irrégulière, il est de 14mm. La machine produit des comprimés jusqu’à 6mm d’épaisseur.

Notre Point de Vue

La RTP9 exploite son impressionnante puissance avec aisance et flexibilité pour produire des grandes quantités de comprimés uniformes et de haute qualité. Elle garantie une sécurité de l’utilisateur optimale et une facilité d’assemblage. Grâce à sa commande pratique, la RTP9 est exceptionnellement simple à maîtriser et requière peu de formation. Au total, lorsque vous ajoutez la disponibilité facile des matrices et le fait qu’elles soient tellement peu exigeantes en terme d’entretien, nous estimons que très peu de machines rivalisent avec celle-ci. Si la production de comprimés volumineuse, rapide et efficace est votre but, alors c’est la presse à comprimés qu’il vous faut.

Nom Valeur
Produit RTP 9
Nombres de matrices 9
Pression Maximale(Kn) 40
Diamètre Maximal de comprimé (mm) 12 ronde (14 irreguliere)
Profondeur de Remplissage Max (mm) 15
Epaisseur de Comprimé Max (mm) 6
Vitesse de Tourelle (tr/min) 30
Capacité de Production Max Par Heure 16200
Nombre de Stations de Remplissage 1
Comprimé Doubles Couches Non
Moteur (KW) 1.5
Nombre de Phases 1
AMPs 13
Volts 240v (110v sur demande)
Hauteur (mm) 1100
Largeur (mm) 480
Profondeur (mm) 630
Poids (Kg) 320
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How Much Profit Will This Machine Generate?

Are you able to calculate the amount of profit your business generates per tablet? If so, this calculator will be able to tell you how many hours you will have to run this tablet press to cover its investment.

It will also be able to tell you the amount of profit it will generate every hour you run this tablet press, which makes this calculator a powerful tool when deciding on which tablet press is right for you or your business.

$US

Profit Generated Per Hour

This machine returns it's investment in hours

Une formation est-elle dispensée avec cette machine?

Oui, nous pouvons vous former. Ce sera à Bicester dans nos locaux. Cela prendra environ une journée.

En combien de temps la presse sera-t-elle rentabilisée?

Vraiment rapidement. Le coût moyen par comprimé lors de leur fabrication par un sous-traitant est de 0,002 à 0,005 £, selon la difficulté du pressage et la taille du lot de production. Cela signifie qu'une TDP 5 sera rentabilisée avec seulement 380 000 comprimés. À 5000 comprimés par heure cela signifie uniquement 76 heures.

Can this machine be left without an operator?

No.

LFA does not recommend leaving any of its machines unattended without an operator ever. Even if they only need to step away for a short amount of time, the operator should turn off the machine.

This will avoid damaging it in the event that there is a jam and the operator is not there to switch it off.

Can I come to one of your facility for training with my own formula?

Yes, you can but there are a number of requirements that we need to fulfil first.

You will need to contact our team and provided them with a copy of all of your MSDS for all of the components of your mix.

We need to have a good understanding of your business and the challenges you are facing.

You will also need to book an appointment with the office that you would like to visit.

For more information please get in contact with the team: https://www.lfatabletpresses.com/contact

Can I get support from LFA if I face problems with making tablets?

Yes. Very easily.

We have free lifetime technical support for all machines sold by LFA.

Just contact us with your machine serial number and we would be happy to help you with any problems.

Can I order custom tooling?

Yes. You can order custom tooling here

What particle size will work on this machine?

As with any tablet press, it is good to have a particle size of around 80-60 mesh.

This would be large enough to avoid large losses and small enough to flow well through the machine. If the powder is finer than this then you are going to experience a larger level of loss.

If the particles are larger than this then it might not flow through the machine well and get caught as it is trying to enter into the die bore.

This being said every powder is very different and you will need to do tries to work out what is best for them.

What technical support and training comes with this machine?

There are a number of ways we are able to support you:

  • Every machine comes with a full manual to be emailed to you after purchase.
  • There is a large range of video tutorials to teach you how to use the press.
  • The machine comes with lifetime technical support, you can call, Skype or email to get answers to your questions and problems.
  • We also offer free training at any one of our regional offices.

If after all of this you are still struggling to use your press then we are able to come to you.

This is a service we do charge for.

More information on this can be found here: https://www.lfatabletpresses.com/services

Can you set this machine up for an X mg tablet weight?

Yes, the TDP range all have a weight adjustment for it.

It is the bottom of the two cogs on the lower drift pin assembly.

Here is a link to a video showing you how to tune up the TDP 5: https://www.youtube.com/watch?v=4dTscUdRJzQ

It is important to know that the exact weight of each tablet will vary from tablet to tablet.

A well-homogenized mix that has a consistent granule size should be able to achieve an accuracy of +/- 3% or less.

What should we do if we don't want to use any excipients, especially binders?

Get a capsule filler.

You will not be able to make tablets.

Click here for more information https://www.lfacapsulefillers.com/

Do I need a license to own this machine?

That depends on the country you are located in.

In the EU and UK no. You do not need anything to buy the press.

In the USA we have to file a piece of paperwork with the federal government when we sell the press.

We, however, do all of this paperwork for you and do not need to do anything.

The only countries that require a licence as far as we know are Canada and Australia.

If you are located in Canada then we recommend that you contact Health Canada prior to placing your order. Details regarding the import process can be found at the following link: Importing and registering pill presses (designated devices)

The document you need to fill out and file for a purchase originating in Australia is called a B712 it can be found at: https://www.abf.gov.au/form-listing/forms/b712.pdf If you would like to speak with one of our team about this then please get in contact.

How easy to use is the RTP 9 compared to the other RTP's? Is this the best RTP for a beginner?

The RTP 9 is a little more simple to use that the RTP 41 and the RTP 33 as it only has one side to tune. The RTP 10i has more information available to help you tune your press but it has a pre-pressure to tune. It is not that the machine is more or less complicated for a beginner. It really is the same. The main problem that beginners tend to have with their machines is with the formulation. If it is the customers first time pressing a tablet or if they are new to rotary presses then they really should come and see us first.

Is there a system that allows customers to check the warranty period of their machines?

In order to determine whether or not your machine is still under warranty you will need to call or email the office the machine was purchased from and provide the serial number.

Can LFA supply a die driving rod to change the tooling?

Yes, the RTP 9 comes with a die driving rod in its toolbox. It comes with all the tools you would need to perform basic tasks.

Is it possible to fit a force feeder on the RTP 9?

Yes, we have an option for a force feeder. However, this is not always recommended. It is much better if the formula that you are pressing can be free flowing. If you are not sure if you need a force feeder, then please get in contact with us about sample testing your formula.

Can a RTP9 be customized with a force feeder after it has been fitted with a gravity feeder?

It can, but it requires machine and perspex modification. If you would like this, we can source the required pieces, but we do not provide a service to modify the machine.

Can the turret shield be lifted on all 4 sides?

Yes, the turret has a perspex casing for safety. This casing is easy to open and remove so that you can perform all of the maintenance and cleaning without it being in the way.

Can you fit an electro kill switch if the turret shield is opened?

Yes, we can fit a kill switch to the turret enclosure so that it shuts it off when opened. If this is something that the you require, please let us know prior to placing your order.

Can the turret be easily removed for cleaning and maintenance?

Yes, the Turret on the RTP 9 can easily be removed. It has two 32mm nuts at the top that are concealed underneath the shrouding. After those have been removed, you will be able to lift the section that holds the top roller cam. Once this is off, the turret is free to be lifted off the machine. It is important to note that this is a two person job as the turret is very heavy.

Can I have the RTP9 built custom to have a pre-pressure feature

No, sorry. The press is simply too small. Pre-pressure is really useful for avoiding capping and making better quality tablets. If this is something that you require then the RTP 10i would be the press for you.

Can the RTP 9 be modified to press a double layer tablet?

No, the press is simply too small. If you need to make double layered tablets, then you will need a press with at least two stations on it. In the LFA range, this includes the RTP 33, RTP 41, and HSTP.

Does the RTP 9 have pre-settings?

No, the RTP 9 is an analogue press. Every time you use the press, you will need to tune it. This is done through the controls on the front. It has a digital speed control, but it this does not have the ability to save settings.

How difficult is it to switch an RTP 9 tooling to a B or D tooling?

Sorry, this is not possible at the moment.

Is it possible to purchase spare parts for RTP 9 as they are not on your website?

Yes,it is possible. If you can not find the part that you are looking for, then please let us know.

Does RTP 9 come already set up for an immediate use? (meaning just open the box and plug it in) If not, do I need an expert to be able to set it up properly?

You do not need be an expert to set the RTP 9 up. However, if this is the first time that you are making a tablet, then we recommend training at the LFA office beforehand. It is a common assumption that our machines are self-running, but this is not that case. The hardest part is formulating the correct mix.

Is it possible to connect one of your de-dusters directly to RTP 9 and make it work?

No, at the de-dusting system is not able to fit the RTP 9. We recommend using a bagless hoover instead. You will have to stop the press periodically to remove excess powders

How can you compare operating TDP and RTP machines? How does the difficulty of use compare?

The RTP 9 is easier to use. It does take longer to change the tooling. Once you have, you can tune it much more easily. It will then make four times the number of tablets per hour. It is, however, more tedious to clean and larger, making it more difficult to move.

Overall, it comes down to how many tablets you need to make and how often. If this number is more than 50,000 per week, then the RTP 9 is definitely the machine for the job.

Is the tooling for all RTP machines the same?

No, there are 3 specifications for Rotary Press Tooling and a number of different sizes that fall under them. These 3 specifications are RTP, Euro, and TSM. Under TSM and Euro tooling specifications, there are 4 common sizes: B, D, BB, and DB.

Our tooling specification guide can be found here: Tablet Press Tooling Specification Guide

Does an RTP 9 have an option of changeable speed?

Yes, the speed on the RTP 9 is adjustable from around 10 rpm to 50 rpm. It is a good rule of thumb to run your press at about 70-80% of maximum capacity, as this will allow you to make much more consistent tablets without facing problems such as capping.

Which parts of an RTP 9 need to be greased and how often?

There are a number parts on the RTP 9 that need to be greased or oiled at different times and in different ways:

Tooling - Every time the press is used, the tooling should be cleaned and lubricated. Barrel lube should be applied the barrels of the punches and grease should be applied the heads of the punches.

Upper and Lower Pressure Rollers - These both have grease nipples. We recommend topping them off every 100,000 tablets.

Worm-gear: This is in the green box in the lower section of the press. It has an oil window on the side. It should be inspected every time before starting your press. If it appears low, it should be topped off.

It is really important that the press is cleaned after every use. Leaving powder on the press can cause it to rust very easily.

More information on greasing your machine can be found here:RTP 9 Lubrication Schedule

How much easier is it to use the RTP 9 in comparison to the other RTP's? Is this the best RTP for a beginner?

The RTP 9 is a little more simple to use that the RTP 41 and the RTP 33 as it only has one side to tune. The RTP 10i has more information available to help you tune your press, but it has a pre-pressure to tune.

It is not that the machine is more or less complicated for a beginner. The biggest challenge that beginners tend to have with their machines is mix formulation. If this is your first time pressing a tablet or if you are new to rotary presses, then we recommend training at the LFA office beforehand.

What is the actual hourly output? Does the tablet size or thickness have a big impact on this?

The maximum hourly output is about 16,200 tablets per hour. This is the speed that the machine will spin with no powder in it. The size of the tablet does not have a big effect on this. What does have a big effect is powder's ability to flow. If the powder does not flow well, then you will have to reduce the speed of the press until the die bores have time to fill.

In what scenario would you recommend the RTP 9 over the RTP 33? The RTP 33 seems to have a much higher output for only a bit more in price.

The RTP 9 is much smaller than the RTP 33, which for some might be more preferable. On top of this, the RTP 9 has stainless steel surfaces. This makes it much easier to clean, making it more likely to pass food grade conditions for certifications such as GMP.

How many sets of tooling do I need to purchase to operate the machine?

To operate the machine, you need 9 sets of tooling. However, you won’t need to initially purchase any tooling for the RTP 9 since it comes installed with 8mm flat faced bevelled edge with breaker tooling as a standard. If you would like a different set of tooling, we can install this for you. You will just need to purchase it here:RTP Tooling

If you would like custom tooling, you will need to fill out a custom tooling form which can be found here:Custom Tooling Form

Does this machine need to be watched while it operates? Can it be left running unattended for any amount of time?

While it is not like the TDP 5 which has to be very closely watched, LFA does not recommend operating a press unattended at any time. In the event of a jam, the press needs to be stopped immediately.

What safety features are there on the RTP 9?

There is an emergency punch stop as well as perspex casing around the press. If you have further safety requirements, then please get in touch with us to discuss this prior to placing your order.

Does the RTP 9 tell you how many tablets you have produced?

No, the RTP 9 does not have a tablet counter. The RTP 41, RTP 10i, and HSTP do. If you do need to calculate the number of tablets produced then there are two ways to do so. By multiplying the running time (in mins) by the speed on the front panel, then multiplying that number by 9, you will get an approximate tablet count. You can also weigh the total number of tablets and then divide that number by the average tablet weight.

What's the maximum pressure when the press is running at maximum capacity?

60kn. The speed does not affect the pressure.

Does the punch need special tools for the assembly and disassembly? Will I need special tools for removing the punch?

Yes, you will need a set of special tools for a tooling change on the RTP 9. The is a die drive bar and a die ejection tool. All of the tools that you need to do a tooling change and maintain the press, in general, are included in the box when you receive the machine.

Can you put TDP tooling in the RTP 9?

No, TDP Tooling and RTP Tooling are very different. The TDP is a single station press with tooling that stays fixed in one place. The RTP 9 is a rotary press with tooling that moves around the press on something that similar to a track. As such they are very different.

What's the slowest speed that the RTP 9 runs in relation to tablets per minute?

This will depend on the pressure that you have set on the machine. It will turn at about 5-10 rpm, making 45-90 tablets per minute.

What type of tooling comes free with the press?

The press comes installed with 8mm round flat face bevelled edge with breaker line tooling. If you would like a different style of tooling, then reach out to our sales team. RTP tooling takes about 6-8 weeks to make.

What is the lifespan of the RTP tooling?

The lifetime of tooling is difficult thing to calculate. This is because it is dependent on a number of different factors.

The first thing to consider is the product that is being pressed. The softer the product, the less of a sandpaper effect it will have on the tooling. If the product is very coarse, however, then the likelihood of wear increases as it moves over the face of the upper and lower punches during compression.

The next thing that affects the life of the tooling is its shape. If the cup of the tooling is very deep, then the powder will have to move a lot further over its surface during compression. As a result, this causes more wear and shortens the life of the tooling.

The surface of the punch will also determine how long the tooling lasts. For coated tooling, the material used to coat the punches will influence the tooling's longevity. For uncoated tooling, the type of steel should be considered in relation to the tooling’s lifetime.

Ultimately, it is impossible to give an exact figure without running the tooling in a production environment.

A good rule of thumb is this:

The standard life of shelf tooling from LFA should make 2-5 million tablets.

Standard S7 tooling that has been customized will make around 10m tablets.

A well designed set of customized tooling that has been coated can make up to 65m tablets.

These estimates are applicable for tooling that has been cleaned properly and used correctly in the press.

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